Click on the image to check the artwork
By certification 
Upward Continuous Oxygen-free Copper Rod Casting Machine
Â
This upward continuous casting system is used to produce High conductivity and Extensibility, electrical cable materials; This upward continuous casting system can directly produce high-elongation copper rods, copper tubes, flat copper rods and other shapes bright oxygen-free copper products from cathode copper/scrap copper.
The final product of the upward continuous casting machine is highly versatile and can be used not only for house wires & cables, magnetic conductors, and enameled/enamelling wires, but also for other electronic products, such as communication products, automobile conductive wires, etc.
The copper rod upward continuous casting production line has the characteristics of low investment, fast and high return rate, Environmentally friendly and simple operation.
Craftwork Flow
Â
Cathode/Scrap copper→melting furnace→transition room(Remove oxygen)→holding furnace→casting machine (crystallizer to the rod) →Traction to upcast rod→ take-up systerm → Sale the rod or Further process to other products.
Â
Put the cathode copper or scrap copper into the melting furnace through a crane or hydraulic baler and melt it into liquid copper. (At this time, a carbon cover, deoxidation and isolation of oxygen are required. When the copper liquid enters the transition chamber (at this time, it also needs to be covered with charcoal for deoxidation). The main purpose is to isolate oxygen), the deoxidized copper liquid enters the holding furnace, passes through the crystallizer to form copper rods, and then is cast upward through the casting machine and double traction rollers. The copper rods enter the branch frame so that the copper rods will not be entangled with each other and be neat. They automatically enter the tension frame (the speed is adjustable with variable frequency) and are led to the take-up machine.
Â
Model
Â
No. | Type | Strand Qty | Product Dia.(mm) | Output (T/Y) |
1 | SL04-Q3-8/20 | 4 | 8-20(30) | 1000 |
2 | SL06-Q3-8/20 | 6 | 8-20(30) | 3000 |
3 | SL08-Q4-8/20 | 8 | 8-20(30) | 4000 |
4 | SL10-Q5-8/20 | 10 | 8-20(30) | 5000 |
5 | SL12-Q6-8/20 | 12 | 8-20(30) | 6000 |
6 | SL16-Q12-8/20 | 16 | 8-20(30) | 12000 |
Â
Can Be Customized according to the capacity !
More questions or Model Contact :+86 156 1837 1402 !(whatapp /wechat)
Â
Main Composed Parts
Customized according to the capacity
Â
1) Induction furnace
The induction furnace is consist of furnace body, furnace frame and inductor. The outside of the furnace body is steel structure and the inside is consist of fire-clay brick and quartz sand.Â
Â
2) Electric control system
Â
3) Continuous casting machine,guiding rolls and limiting device
The frame of guide rolls is installed above the continuous casting machine. It is consist of platform, support, vertical guide pulley and cylinder. It can lead the copper rod to the every double-head wind machine without disturbance.
There is a speed control device between casting machine and take-up machine to synchronize casting speed and take-up speed with frequency changers.
Â
4) Dual-head take-up machine
Â
Â
Final Copper Rod Technical Standard
Â
1 | Density | 8.9kg/dm^3 |
2 | Tensile strength | >170N/m㎡ |
3 | Elongation | >35% |
4 | Electrical conductivity | no less than 100%IACS (2m2n Flexible wire) |
5 | Oxygen content | ≤ 20ppm |
Â
Lay Out
Â
http://www.metalcastingmachinery.com/
